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On
March 22, 2003 we hosted John Lucas, the editor of the “Turners Tips”
article that appears in each and every volume of “The
American Woodturner.” John
lives in Cookeville, TN and is a member of the Upper Cumberland Woodturners
in Crossville, TN, Tennessee Association of Woodturners in Nashville,
the AAW, and the Highland Rim Chapter of the Tennessee Association of
Craft Artists. His articles have been featured
in the “American Woodturner”, “Woodturner” out of England and “More
Woodturning”. He has demonstrated
at various AAW Chapter clubs in the South as well as the Appalachian Center
of Crafts in Smithville, TN. John is best known for hand mirrors that feature many types of inlaying,
texturing and coloring techniques and inside out turning.
John
is a full time photographer working at Tennessee Technological University
where he photographs a wide array of art work.
We asked him to demonstrate his technique turning and decorating
hand mirrors and end the day to present information on the techniques
to photograph turned work. Many
Guild members are getting digital cameras that allows easy steps to print
photographs. Now our techniques of how to take high quality photographs
has been strengthened.
Listed
below are the techniques John uses to produce a hand mirror:
Mirror Holder
1. Use 3" square waste block.
2. Screw waste block to the faceplate.
3. Face off waste block - drill 3/8" hole in center of the
waste block.
4. Mark mirror blank with diagonals to find the center.
5. Align waste block with marks on the mirror blank using 3/8"
dowel for alignment.
6. Glue mirror blank & waste block to faceplate with 3/8"
dowel for alignment.
7. Turn mirror opening 4 1/16" dia. then undercut the lower
portion for wood expansion.
8. Turn outer portion of mirror. Sand. Leave the rim thick enough
for a 3/8" handle tenon.
9. Chisel off waste block.
10. Face off the square waste block.
11. Turn corners of waste block to exactly fit mirror opening.
12. CA glue mirror to blank. Make sure flat side is on long grain
side of the mirror.
13. Turn outside of mirror. Sand this side
14. Chisel block from mirror.
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Handle
1. Start with 3/4" x 10" blank mounted
between centers.
2. Mark off tenon and design elements. Elements should be 8"
apart.
3. Turn 3/8" tenon.
4. Turn handle working from center towards the ends.
5. Turn design elements.
6. Sand
7. Turn handle bottom and cut off at the tailstock end.
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Assembly
1. Drill mirror blank with 3/8" drill using
a "V" shaped guide to center and hold mirror.
2. Cut handle tenon slightly shorter than the depth of the hold
in the mirror holder.
3. Glue handle to mirror using epoxy. Wipe excess epoxy with acetone.
4. Attach mirror in holder with a flexible bedding compound.
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